The #828A Servo Automated Clamp Carrier is the newest addition to Taylor's automated clamp carrier line. A servo-controlled robotic carriage indexes across the clamps on its own, flattening the stock and tightening each clamp to a precise, torque-controlled force. The operator loads the section, presses "Tighten," and is free to lay up the next batch at the Glue Applicator.
Features:
(Additional Information and Specifications Below)
As with all Taylor Clamp Carriers, the #828A is built in the length and number of sections your production calls for, and smaller machines can be expanded as production requirements grow. Very little training is needed, and the routine maintenance the machine does need can usually be handled by the operator.
Production is based on cycle time and panel size. Assuming that each section is curing 3 panels whose dimensions are 24″ x 24″ (60cm x 60cm) and assuming a cycle time of 80 – 90 seconds, production per shift equals:
One Panel:
=4 ft2 (.36M2)
One Section:
=12 ft2 (1.1M2)
One Cycle:
=80 – 90 seconds
=40 – 45 cycles/hour
=320 – 360 cycles/shift
Production output:
=12 ft2 x 360 cycles or 4320 ft2/shift
=1.1 M2 x 360 cycles or 396 M2/shift
Servo Controlled Robotic Front End
The Taylor Servo Front End uses servo motors for both clamp tightening and traverse positioning, delivering smooth, accurate and repeatable clamping. Using sensors, the robotic carriage indexes across the series of clamps, stopping at each clamp arm to flatten and tighten the material while the operator is organizing the next batch for the Glue Applicator. Pneumatic flatteners ensure every panel is as flat as possible.
Servo Tightening
Operator Terminal
The modern industrial touchscreen provides an intuitive interface for machine setup, diagnostics, and production adjustments. Operators can store multiple presets with customized clamp force settings for different wood species and product types, enabling instant changeovers with a simple tap on the screen or tightener controls.
Clamp Carrier Sections
Clamp Carriers are customizable in configuration and section count, allowing you to scale capacity to match your production requirements and glue cure times. Taylor's heavy-duty clamps adjust quickly and effortlessly to fit each gluing requirement, and quick adjust rear jaws make changing product sizes a breeze.
Electric Rotation Drive
A powerful and quiet electric motor rotates the Clamp Carrier from section to section. The 2HP motor with magnetic brake is VFD controlled for smooth operation, and rotation speed is fully adjustable from the Operator Terminal to optimize productivity.
270° Safety Scanner
A 270 degree safety scanner monitors the tightening and loosening area during operation.
|
Specification |
#828A-M2-10.5W-20S-40C-440V |
|---|---|
|
Carrier Width |
10.5' |
|
Number of Sections |
20 |
|
Clamp Opening |
40" |
|
Clamp Tightener |
Servo-Controlled, Three-Stage Adaptive Tightening |
|
Traverse |
Servo-Controlled |
|
Panel Flattener |
Pneumatic |
|
Operator Controls |
Industrial Touchscreen with Stored Presets |
|
Carrier Rotation |
Electric, 2HP Motor with Magnetic Brake, VFD Controlled |
|
Safety |
270° Safety Scanner over Tightening/Loosening Area |
|
Voltage |
440V |
|
Made In |
Poughkeepsie, NY, USA |